Case Studies

EntroTech’s Aerodynamic Advancements Powered by Nullspace and IERUS

How EntroTech used Nullspace EM to design a paint-embedded antenna cleverly hidden within the vehicle’s AeroPaint applique, with superior communications performance, reduced drag, and larger surface area.

Samantha Chou

Head of Marketing

Introduction

In the fast-paced world of high-speed racing, innovation is key. While much attention is rightly given to engine advancements and driver prowess, the importance of reliable communications is often overlooked. Responsible for maintaining communication between drivers and pit crews, antennas play a huge role in ensuring seamless coordination on the track. While race cars are equipped with various antennas attached to the roof or body, any addition that increases aerodynamic drag- directly impacts the performance of the car.

This case study delves into the collaboration between EntroTech, renowned for its AeroPaint appliques, IERUS Technologies, and Nullspace, Inc. IERUS engineers, utilizing Nullspace’s flagship electromagnetics simulation software, Nullspace EM, designed and manufactured a paint-embedded antenna that was developed to be cleverly hidden within the vehicle's AeroPaint applique. The objective: to develop a novel antenna with equal or superior communications performance, greatly reduced drag, and larger surface area for the advertisements on the body of the vehicle. 

The Challenge

In the perpetual quest to minimize aerodynamic drag without compromising communication capabilities, racing teams face a significant hurdle. Traditional antennas must be designed to operate in the presence of carbon fiber surfaces prevalent in racing vehicles. This presents a challenge in determining the optimal geometry, materials, and design approach.

A primary challenge in this project was to design a voice communication (comm) antenna, the largest antenna on these race cars, operating at approximately 400 MHz. Successful implementation of a paint-embedded antenna offers dual benefits: decreased drag,  and increased advertising potential for placement of logos on the body of the car. Antennas protruding through paint impede advertising space, restricting logo placement. By eliminating the external antenna, sponsors gain flexibility in branding and design and racing teams gain added performance.

Enhanced Safety and Communication

Not only do traditional antennas protruding from vehicles create aerodynamic drag and affect advertising dollars, but they also pose safety risks. In accidents, exposed antennas are vulnerable to damage, jeopardizing crucial communication channels. Embedding antennas within the paint mitigates this risk, ensuring uninterrupted communication even in critical situations. A real-life scenario exemplifies this: during a test race, a car equipped with an embedded antenna flipped upside down and slid along the course on its roof. Despite the impact, the AeroPaint-embedded antenna remained functional, enabling swift communication with the pit crew and race course safety personnel.

Driving Innovation Forward

Designing an antenna with the optimal geometry and materials posed a significant challenge due to carbon fiber's conducting properties. IERUS engineers relied on Nullspace EM in order to overcome this challenge. By rapidly simulating antenna performance on vehicle bodies, Nullspace EM facilitated the exploration of numerous design variations. Its ability to efficiently handle electrically large problems, particularly evident in on-body simulations, set it apart from traditional tools, establishing a new standard for design efficiency.

Conclusion

Nullspace's capacity to rapidly simulate electrically-large RF problems revolutionizes antenna design in racing applications. By expediting testing and validation processes, Nullspace empowers engineers designing RF technologies to quickly and effectively simulate and test multiple design variations. This sets new standards for efficiency and effectiveness in the racing industry. With Nullspace, companies like IERUS Technologies  and EntroTech benefit from accelerated development timelines and enhanced performance of deliverables to their customers.  As racing technology progresses, Nullspace remains committed to delivering solutions that redefine performance standards and push the boundaries of what's achievable with next-generation RF technologies.

Table of Contents

at a glance

  • Industry: Mobility and Transportation

  • Sector: Motorsports

  • Objective: Develop a novel antenna with equal or superior communications performance, greatly reduced drag, and larger surface area for the advertisements on the body of the vehicle.

  • Technology: Nullspace Prep, Nullspace EM

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